Contact Us

Insono Composite Repair Inspection

Next-Gen Repair Assessment: INSONO's 3D Modeling & Analysis

Using principles of acoustic inspection methods such as pitch and catch, resonance, and mechanical impedance analysis, INSONO can detect and size flaws. The scanner provides 3D models and visual representations of the composite repair, allowing for precise dimensions to be used in assessments. This innovative technique offers clients the confidence to validate and extend the life of repairs based on data-driven assessments.

INSONO offers significant benefits for inspecting and extending the life of repairs, ultimately contributing to reduced carbon emissions. Our portable equipment utilizes specially designed probes to detect defects in both composite materials and steel substrates, regardless of configuration. These manually operated probes provide detailed data that is then compiled into automated, user-friendly inspection reports and 3D models. Validated by TWI and currently pending patent and UKAS accreditation, INSONO ensures long-term performance with clear acceptance criteria supported by extensive testing, giving you confidence in the integrity of your repairs.

 

Extend Asset Life with INSONO Composite Repair Inspection

INSONO (Inspection Services Body, in partnership with ICR) is a cutting-edge non-destructive testing technique designed for inspecting composite repairs applied to metallic components. With validation from the Welding Institute (TWI) and UKAS accreditation, INSONO has been developed to ensure the condition and integrity of composite repairs. It offers operators assurance in installation, long-term performance, and provides evidence supporting the life extension of the repair.

INSONO, a NDT technique validated by TWI, assures the integrity of composite repairs on metallic components. With 30+ years of experience, INSONO complements Technowrap, ensuring compliance with regulatory guidelines and extending repair life, reducing waste and carbon emissions.

INSONO Detects defects in bond lines, interlaminar dis-bonds, and steel substrate. Uses acoustic inspection principles for flaw detection and sizing. 

 

Specifications​

INSONO excels in detecting defects in three main areas of concern:

  • The Bond Line
  • Interlaminar Dis-bonds
  • The Steel Substrate

Applications​

Revisit Composite Repairs done using Technowrap closer to end of engineered service life period for revalidation in

  • Pipelines
  • Tanks
  • Decks
  • And more

Features of Quickflange Weldless Connector Method

Maintaining the integrity and extending the lifespan of repairs is crucial for both operational efficiency and environmental sustainability. Traditional inspection methods often fall short in providing comprehensive assessments, particularly for complex structures. By utilizing advanced ultrasonic techniques, INSONO offers a powerful solution for non-destructive testing that surpasses conventional methods in several key ways:

  • Ongoing Inspection and Life Extension
    Allows for the ongoing inspection and safe extension of defined life repairs, reducing carbon emissions associated with traditional replacement.
  • Portability and Accessibility
    The portable hand-held equipment, along with specifically designed probes, can be used on all system configurations and geometries, including areas with challenging access. The equipment fits in a small peli-case, ensuring easy transportation.
  • Precise Detection
    Manually operated modified probes are designed to access all system configurations, detect defects in the composite material, the bond line, and the metallic substrate, providing a comprehensive inspection report.
  • Automated Reporting
    Additionally, an automated and user-friendly visual inspection report/3D model is provided, enhancing the efficiency of the inspection process.
INSONO Composite Repair Evaluation

Why
Choose
Wellube?

Ageing assets require revalidation or extension of composite repair life to avoid costly replacements. Current inspection techniques are impractical for field deployment and complex geometries. Further, there are many regulatory requirements on repair integrity and condition monitoring.

Inspection enables revalidation of composite repairs in higher-risk areas to grant certification for existing repairs or suggest further remediation to extend their lifespan. This allows operators to avoid costly replacement options that may lead to asset shutdowns while ensuring continued safe and reliable operations.

Current inspection techniques face limitations in practical deployment in the field and accessing complex geometries with a single technique or product. INSONO™ addresses these challenges, providing a practical solution for inspections and potentially allowing the use of composite repairs in higher-risk locations, subject to risk assessment and engineering validation.

Anticorrosion Wrap System Installed for 23 Jetty Piles

The clamp was successfully installed at the site and a Sealant Compound was injected into the flange
Read More

Pressure Safety Relief Valve (PSV) Testing and Its Importance

In this blog, we explore more about the periodic testing and calibration of PSV that helps in elimin
Read More
sticky contact
Popup close

    Open chat
    Got a query?
    Hi,
    We specialise in flow management, valve reliability and onsite pipeline solutions.
    How can we help you?